Heavy-Duty Truck Repair Services

Truck EGR & DPF Services in Janesville, WI

Block Diesel Repair is your one-stop shop for all your truck and fleet repair needs in Janesville, Wisconsin. Our team of expert technicians, each with over 10 years of experience, is committed to providing high-quality services to ensure your trucks are up and running in no time.

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What are EGR and DPF Systems?

Exhaust Gas Recirculation (EGR) and Diesel Particulate Filter (DPF) systems are integral to minimizing the trucking industry’s carbon footprint. The EGR system recirculates a portion of the engine's exhaust gases back into the combustion chamber, reducing the amount of oxygen available for combustion and lowering peak combustion temperatures. This helps reduce NOx emissions, making diesel trucks more environmentally friendly. DPFs, on the other hand, capture and trap soot and other harmful emissions to prevent them from being released into the environment. These filters require regular cleaning and maintenance to function correctly.

The Importance of EGR and DPF Repairs for Your Fleet

Some of the most common after-treatment problems, such as stuck EGR valves and clogged DPFs, won't only run you the risk of non-compliance with DOT regulations, but they can also cause significant performance problems in your fleet. Over thousands of miles on the road, the EGR valve can get stuck open, sending more exhaust gases back into the combustion chamber than what is required. This will drop the temperature in your combustion chamber and can lead to extensive engine damage.

Clogged DPFs are a common issue in light-duty trucks, as lower speeds in traffic won't meet the requirements the system needs to set off an automatic cleaning cycle. A Clogged DPF can cause your truck to enter limp mode and display a DPF service light, leading to a loss of power and decreased fuel efficiency. Regular EGR and DPF maintenance can prevent these issues and ensure that your fleet is running at optimal performance.

EGR and DPF Repair Services at Block Diesel Repair

At Block Diesel Repair, our experienced technicians are fully equipped and qualified to repair or replace EGR valves and clean DPF filters on all types of diesel trucks. We use the latest equipment and techniques to diagnose and repair any issues with your after-treatment system quickly.

We offer forced regeneration cycles for DPF filters, ensuring that your filter is clean and functioning correctly. We also provide comprehensive EGR valve cleaning and replacement services to keep your system DOT-compliant. 

Carbon B Gone: Advanced Engine & DPF Cleaning

At Block Diesel Repair, we’re proud to offer Carbon B Gone. This cutting-edge hydrogen-based cleaning system restores your diesel engine’s performance without costly downtime or invasive tear-downs. Using Quad Pulse Technology and our exclusive two-part BAC101 cleaning solution, Carbon B Gone targets and removes the carbon, soot, oil, and ash that cause loss of power, poor fuel economy, and DPF blockages.

Keeping your engine and DPF components clean has never been easier. Carbon B Gone breaks down the buildup in your engine and exhaust system, while your components remain installed. The result is cleaner combustion, smoother idling, improved fuel efficiency, reduced emissions, and extended life for your Diesel Particulate Filter. 

Whether you operate a single heavy-duty truck or manage a fleet, Carbon B Gone is an efficient, cost-effective way to keep your equipment running at its best and avoid expensive repairs. As your authorized Carbon B Gone dealer, right here in Wisconsin, our technicians have the right tools to get your engines working like new.

What Areas Do We Service?

We are located at 3248 S Tower Dr. Janesville, WI 53546. Block Diesel Repair's location is conveniently located by interstate exits I-90 that runs North/South to Illinois and up to Madison and I-43 running east to Milwaukee. Our mobile and roadside assistance services allow us to service cities such as Roscoe IL, South Beloit IL, Rockford IL, Milton WI, and Janesville, WI.

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At Block Diesel Repair, our EGR and DPF repair services will ensure that your after-treatment systems are getting the TLC they need. Contact us today to schedule an appointment!

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Full-Service Heavy-Duty Truck Repair Shop

Axle Repair

At Block Diesel Repair in Janesville, Wisconsin, we offer reliable and quick axle repair services to help keep everything running smoothly.

Brake Repair

At Block Diesel Repair in Janesville, Wisconsin, our team of mechanics provides prompt and thorough brake repair services for both air and hydraulic systems.

Coolant System Repair

One of the first steps in guaranteeing the longevity of your trucks is by maintaining the coolant systems in them, as a small leak can cause serious engine damage.

Performance ECM Tuning

Block Diesel Repair in Janesville, Wisconsin, offers top-of-the-line performance ECM tuning services to fleet owners.

Diagnostics & Electrical Repair

At Block Diesel Repair in Janesville, Wisconsin, our technicians have up-to-date, specialized training in the most advanced diagnostic tools.

Driveline Repair

The driveline is a vital component, responsible for transferring power to the wheels. Our gifted technicians are knowledgeable and skilled at driveline maintenance and repairs.

EGR & DPF

At Block Diesel Repair in Janesville, Wisconsin, we offer comprehensive EGR and DPF cleaning and repairs to keep your after-treatment systems performing at their best.

Engine Repair, Rebuild & Conversion

Our engine repair, rebuild, overhaul, and conversions are designed to help you achieve your engine performance goals.

Express Lube

Our technicians cover everything from engine oil changes to differential fluid changes, ensuring your fleet has what it needs to perform at its best.

Exhaust System Repair

Our team of certified technicians specializes in providing exhaust system maintenance to ensure your fleet operates at a high level of performance.

HVAC System Repair

Your HVAC system should be reliable enough to keep your drivers comfortable and safe on the road. We offer HVAC system repair services for all types of diesel trucks.

Oil & Fluid

At Block Diesel Repair in Janesville, Wisconsin, we offer comprehensive oil and fluid services to keep your diesel fleet running smoothly and efficiently.

Suspension Repair

If you're experiencing a rough ride, sagging or squatting when carrying heavy loads, or air leaks, it's time to get your suspension repaired by a professional.

Tire Repair

At Block Diesel Repair in Janesville, Wisconsin, we offer a wide range of tire repair and replacement services to help keep your tires in good condition.

Transmission & Clutch Repair

At Block Diesel Repair in Janesville, Wisconsin, we are committed to providing top-notch services to ensure your fleet's optimal performance.

Wheel Alignment

We have the expertise and specialized equipment to diagnose and correct any alignment issues in your trucks or trailers.

The service these guys give is awesome. Prices are very fair, and the work they do is fantastic. Good customer service, quality work and great price.
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M&M Carriers

Jeremy Shirah

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Great job. My mechanic Mitch did an incredible job. Arrived exactly on time. Finished the repair in record time and the price was very reasonable. And all on a Sunday morning. Great job! Keep up the awesome service.

Brit Payjack

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Thank you so much to Greg. We had an emergency after hours and he quickly got us and our horses back on the road. We are beyond grateful.

Tim Braun

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They got me right in when I needed a repair during a trip. Fair pricing with quality work. Went there worried since on the road repairs can go so wrong but left very happy.